Ensuring valve safety with Gasunie
Mr. Lammert Nijland has 25 years’ experience in valves and actuators and has been with Gasunie in Groningen, The Netherlands, for almost twenty years. He is mechanical engineer and his focus within Gasunie is on everything within the valve area, including both maintainability and design. Mr. Nijland is especially keen on preventing problems before they happen, and Valve World is keen on learning more about this.
Article by Jolanda Heunen
Gasunie is a gas infrastructure company in The Netherlands and northern Germany. The company has approximately 15,500 kilometres of gas pipeline that they maintain, including approx. 70,000 valves.
“Installation is the most problematic phase of a valve,” Mr. Nijland states. “When it has passed the installation phase well, it is no longer a problem for the rest of the life of the valve. The biggest risks occur during the installation and it is crucial to ensure that the valve is seen as the delicate component that it is and is also treated as such.”
The origin of valves
Since valves can be ordered on-line, the origin of the material is not always known. “This complicates proving the quality of such a valve, which is not ideal,” says Mr. Nijland. One has to assume that a valve supplier also has sub-contractors, possibly several spread all across the world. The problem is that standards are not the same in every country.
It happens that production processes of certain manufacturers don’t quite match the desired and/or required material, for example, the kind of tensile strength sharping test or the company’s rust verification measurement. Gasunie can check whether the inspection certificate actually belongs to the specific material. Many people find the minor inspection for the material certificate to be an important document, but if the document is not tested against the material, the document is worth nothing to Gasunie. That’s why this company does a verification of the data on the material certificate, as well as of the actual material, to assure themselves of the validity of the material. Through this thorough process, errors are prevented.
Gasunie has also advised several suppliers as to which documentation they should provide Gasunie with, in addition to the standard ‘declaration of conformity’ and ‘measuring instrument’. Gasunie has additional requirements for their suppliers, namely: load documents, inspection documents, and verification of inspections with independent measurements – to ensure that the material ordered, is actually the material supplied. “Of course this doesn’t mean that suppliers can’t be trusted, but cautiousness is advised when ordering from suppliers, especially if one has experienced problems and wants to avoid such a situation in the future,” Mr. Nijland states.
Prevention is better than cure
At Gasunie, while in operation, valves are maintained and functionally tested on preventative basis at certain time intervals. Various tests are conducted, including for possible transit times, the torque value, and the initial torque at purchase phase.
The functionality of the valves is also checked. “Is it actually still as tight as when it was installed?” Mr. Nijland asks. “Can we lubricate a certain part? What must it be lubricated with? And what is the actual function of the valve? We conduct maintenance every three years to keep all assets in good shape.”
In addition to consistent maintenance, Gasunie raises the bar when it comes to complying with standards. “Within our organisation we have experienced a variety of situations in our fifty five years of existence,” Mr. Nijland tells. “Due to these experiences, we have developed our own ‘GTS’ standards.” GTS stands for Gasunie Technical Standards and these are an addition to legal or governmental standards. The GTS are the result of Gasunie taking ownership to ensure safety and reliability.
In addition, to assure themselves that every valve that is used was manufactured in accordance with the PED (Pressure Equipment Directive), Gasunie have these checked at their own inspection department; supplier’s documents are verified by witnessing the hydrostatic test.
The use of (big) data
Gasunie has a complete department that deals with data analysis. Since Gasunie has been transporting gas since 1963, they have collected a lot of information and know-how over the years. They use SAP system to run the analyses.
Future energy sources
Gasunie believes in a sustainable future with a balanced energy mix and a lasting role for diversified gas. “We see an important role for hydrogen and biogas,” says Mr. Nijland. “By converting water through electrolysis with energy from wind and sun to hydrogen it can be stored; therefore hydrogen has a great potential in the future energy mix. Together with partners we are involved in several projects regarding hydrogen and bio gas. Gas infrastructure will remain important in the future and therefore maintenance as well.”
Valve World 2018
Mentioning the upcoming Valve World conference, Mr. Lammert tells: “You know, I am really looking forward to the days in Düsseldorf. This will be the fifth time for me and it is always nice to discuss matters with other end-users, as well as with suppliers.” At the Valve World Conference – held at the end of November – Mr. Nijland will share his knowledge on verification of inspection documents in a workshop he participates in. Items to be discussed, include: Do documents match the material that comes with them? How can this be checked? And are the materials actually correct?
During the three days of Valve World 2018, end-users and suppliers have the opportunity to gain an updated insight in what’s going on in the market, learn about new technologies, and refresh their knowledge. “And the event provides very good networking opportunities,” Mr. Nijland concludes.