Our contributors

Lucien Joppen
Lucien Joppen
KCI World
Bob McIlvaine
Bob McIlvaine
McIlvaine Company

Most recent articles

Application of gate valves in potable water distribution systems
Posted by Lucien Joppen | 02 March 2021
The most common type of in-line valve used in a water distribution system is the gate valve also called a water service valve. The foremost gate valve type is one with a non-rising stem, a valve in which the stem does not rise as the valve is operated. This valve is reasonably dependable, has an almost unblocked waterway when open, is very economical in smaller sizes, and can be installed underground with a minimum cost.
Prediction of valve health condition by angular velocity
Posted by Lucien Joppen | 23 February 2021
In recent years, plants have been required to provide technology to assist experienced maintenance personnel. Utilization of “IoT” and “AI” is one of them. For IIoT/AI to ‘understand’ the health condition of the valve, Kitz is developing a simple method with which the health condition of the valve can be predicted.
Evonik putting an end to coal-firing
Posted by Lucien Joppen | 16 February 2021
Evonik, one of the world leaders in speciality chemicals, is planning to build another combined-cycle gas and steam turbine power plant in Marl/ Essen, Germany. The company hails the initiative as “an important new step in Germany’s energy transition.”
Increasing profits in the power industry despite the pandemic
Posted by Bob McIlvaine | 09 February 2021
Both the Coronavirus and wildfires are impacting the market for valves for the power industry. Due to the pandemic, valve industry personnel is not able to communicate in person or attend power and valve exhibitions. Investment in valves by power industry purchasers will be down in 2020 due to postponement of both capital and repair projects. (1)
Two-way normally open solenoid for nuclear service
Posted by Lucien Joppen | 02 February 2021
In the highly specialized world of nuclear fluid control components, three critical requirements stand out: suitability for service, an outstanding dependability and exceptional performance.
Turkey grows hydroelectric capacity
Posted by Lucien Joppen | 19 January 2021
Turkey added over 1 GW of hydroelectric power in 2018, making it the fastest growing producer of hydroelectric power in Europe. Contributing to that growth is the Çetin Dam hydropower plant, located in the southeast of the country. With an installed capacity of 420 MW, the site is expected to be fully operational by the end of 2020.
Valve selection and maintenance in times of low oil prices: a balancing act
Posted by Lucien Joppen | 12 January 2021
In times of low oil prices, oil and gas companies tend to react very quickly by cutting costs on various levels. This is also the case with valves.Valve selection will in many cases be like a balancing act on a high wire where the auxiliary equipment will be the safety net and the safety line. Without them the result may be fatal for the valve.
India: an opportunity not to be missed
Posted by Lucien Joppen | 05 January 2021
With a huge workforce, a business community that uses English throughout and respect for the rule of law, India is ideally poised in the post-COVID-era to be the preferred destination for international companies looking to have goods made for export or indeed seeking a huge export market.
Flanges and pressure-energized gaskets in HPS
Posted by Lucien Joppen | 29 December 2020
Optimised design of flanges and gaskets allow for more efficient and smaller solutions in high-pressure systems. The use of these solutions, CFJ (compact flanges), requires careful analysis of the design criteria that must be evaluated for flanges of various pressure loads and various materials.
Steam converting valves with unique steam atomization design
Posted by Lucien Joppen | 22 December 2020
Ethylene units in refineries and petrochemical plants require reliable and durable steam control valves to regulate steam temperatures for process control. At a leading Chinese engineering company’s ethylene unit, operators replaced failing valves with steam converting valves that feature a unique steam atomization design.
RPV, "one of the worlds leading" valve stockists, expands its portfolio
Posted by Lucien Joppen | 16 December 2020
RPV, the “worldleading valve stockist”, has supported their customers globally with Goodwin International dual plate check valve stock from their facility in Suffolk, UK for over 20 years to date. With over 7,000 comprehensive product lines stocked, RPV recently added to this extensive valve stock with a multi-million order of Goodwin’s nonslam axial flow check valve.
Vexve’s valves support responsible food production
Posted by Lucien Joppen | 08 December 2020
The factory extension of the biggest fish smoking plant in the Nordic countries was completed last year. Vexve’s and Naval’s shut-off and balancing valves are an integral part of the energy-efficient heating and cooling system of food production.
Actuatech manual override actuator
Posted by Lucien Joppen | 03 December 2020
Established in 2001, Actuatech started the production of its pneumatic part-turn actuator with the purpose of servicing valve manufacturing companies and pneumatic flow control specialists. The company states it has focussed on high quality for the export market. “We have built our market share on excellent reputation for quality products and on time service”, says the company.
Quick release, autonomous subsea valve activator
Posted by Lucien Joppen | 01 December 2020
A new autonomous subsea resettable valve, designed with corrosion resistant materials, will enable operators to quickly disconnect a range of applications in times of emergency.
Solutions for seawater valves: aluminium-bronze alloys
Posted by Lucien Joppen | 30 November 2020
Corrosion leads to maintenance issues and downtime which in some cases considerably affects ROI and equipment availability. Selecting the proper alloy for a given application, for example seawater-contact applications, is therefore an important step. The purpose of this article is not to detail all corrosion scenarios but rather present the main properties of Nickel Aluminium Bronze (NAB) Alloys to consider them early in design stage.
A fresh perspective on the use of the drill and tap process
Posted by Lucien Joppen | 24 November 2020
The drill and tap (D&T) repair process has been used commonly in the refinery, petrochemical and chemical plant sectors (downstream) for more than 60 years. D&T repairs have been performed effectively and safely to repack valves of various types. One of the unique characteristics of a D&T repair is that it is performed under pressure with the line still in service, allowing the valve owner/end user to continue normal plant operations.
Bolting of flange joints – Part 1
Posted by Lucien Joppen | 17 November 2020
The primary function of the bolt(s) in a bolted flange joint (BFJ) is to transfer the energy of the loading mechanics into a clamping force that ensures the BFJ reliably performs its role during operating conditions. Part 1 of this 2 part article discusses several of the fundamental properties of bolts and bolt studs and some of the common challenges to developing and maintaining a successful clamping load.
How to service a ‘Bugatti-valve’ part 2
Posted by Lucien Joppen | 10 November 2020
iSmart is in-service maintenance and repair technology. It is all about safe, smart operational management and maintenance on a running plant. To be able to implement iSmart, auxiliary equipment needs to be installed on the valves.
Powell Valves: first in innovating for the future
Posted by Lucien Joppen | 04 November 2020
The Wm Powell Company (Powell Valves) has stood at the forefront of innovation since its foundation in 1846. As a leader in pioneering technology in the industrial valve market, Powell has provided valves to NASA, could boast being Thomas Edison’s valve of choice and is a leader in quality. The company has a rich history of achievements that has resulted in their continued success over the past 174 years.
Performance leap for non-return valves
Posted by Lucien Joppen | 03 November 2020
With its new generation of gas non-return valves, Witt has raised the standard. The compact high performance valve enables smaller, more efficient systems. Cost advantages can be achieved in pipeline construction thanks to smaller nominal diameters.
Pandemic hitting hard on severe service segment
Posted by Lucien Joppen | 27 October 2020
The world valve market is going to shrink in 2020 and will not return to 2019 levels for several years. The impact and ripple effects of COVID-19 will be substantial, especially for severe service applications. Many aspects are difficult to predict now. Therefore, market forecasts will need to be updated continuously.
Metal seats prevent steam leaks
Posted by Lucien Joppen | 20 October 2020
During construction of a natural gas combined cycle power plant, a leading OEM was experiencing difficulties brought on by seventy leaking globe valves in severe service applications. Metal-seated ball valves proved to be the solution.
Mexico leads in lithium
Posted by Lucien Joppen | 13 October 2020
The Sonora Lithium Project in Mexico encompasses ten open-pit mining concessions for hard-rock lithium, a resource increasingly in demand for use in electric vehicle batteries. Due to harsh operating conditions, the valves used to effectively process hard-rock lithium are classified as severe service equipment, necessitating careful consideration at the project planning phase.
Actuatech: focus on export and quality
Posted by Lucien Joppen | 06 October 2020
Established in 2001, Actuatech started its pneumatic part turn actuators production with the purpose of servicing valve manufacturing companies and pneumatic flow control specialists, with the focus on the export markets and high quality. The company has built its market share on excellent reputation for quality products and on time service.
The elegant valve lock-out
Posted by Lucien Joppen | 29 September 2020
Do you need an easy-to-use lockout system that will prevent unauthorised valve tampering? The Pro-Lock is a solution you should consider.
Portugal’s green hydrogen ambitions
Posted by Lucien Joppen | 22 September 2020
As countries across Europe ramp up investment in renewables, Portugal hopes to establish itself as a major exporter of green hydrogen energy. The planned Sines Hydrogen Plant will put them on track to produce and distribute 175,000 tons of hydrogen per year across central and northern Europe.
Shell setting the bar higher
Posted by Lucien Joppen | 15 September 2020
Royal Dutch Shell Plc has announced it will have eliminated all net emissions from its own operations and the bulk of greenhouse gases from the fuel it sells to customers by 2050.
The future of condition valve monitoring
Posted by Lucien Joppen | 08 September 2020
All industrial operations are continually driving to improve efficiency and productivity to increase profit margins and maximise bottomline returns. In many sectors, such as oil and gas, heightened health and safety demands and environmental concerns add to the above challenge as well as improvements on old assets that can often be operating beyond their initial design life.
Sophisticated sensors, smart actuators
Posted by Lucien Joppen | 28 August 2020
Actuator failure can compromise valve performance, plant productivity and employee safety. Therefore, plant operators need actuators that can perform reliably in severe environments and harsh conditions. Therefore, actuators should/ can be fitted with sophisticated sensors. Data from the sensors should be collected and analyzed.
Market in Saudi Arabia expected to cross USD 5b-mark
Posted by Lucien Joppen | 25 August 2020
The valves market in Saudi Arabia is anticipated to cross USD 5 billion by 2021*. On the longer term, increasing industrialization, growing construction activities, strong government support in the form of favourable FDI (Foreign Direct Investment) policies and incentives schemes will rapidly drive the Saudi Arabian valves market in coming decades.
BASF adopt AM as a technology with a high-potential
Posted by Lucien Joppen | 18 August 2020
What started with two printing machines in a basement has evolved into an Additive Manufacturing Center (AMC) with state-of-the-art equipment and professional, 3D-manufactured parts. In November 2019, BASF opened the AMC which specializes in producing unique parts and manufacturing special alloys.
HyStock: hydrogen hub in the Netherlands
Posted by Lucien Joppen | 11 August 2020
The HyStock power-to-gas installation in the northern Dutch province of Groningen is a multipronged project that aims to increase the efficiency of solar energy to supplement the country’s natural gas supply, and ultimately, to help create a ‘hydrogen economy’ in the region.
Is IMO 2020 helping LNG to become the fifth column?
Posted by Lucien Joppen | 04 August 2020
The International Marine Organization’s ruling that the maritime sector will have to reduce sulphur emissions by over 80% is helping to position LNG as the frontrunner in the search for a low sulphur marine fuel alternative. But while the promoters of LNG are presenting it as an environmentally friendly fuel, it is not, and never will be.
Gazprom UGS boosts daily deliverables
Posted by Lucien Joppen | 28 July 2020
Bolstered by an extensive network of underground gas storage (UGS) facilities throughout Russia and Europe, Gazprom increased its maximum daily deliverability to 843.3 million cubic meters in 2019- 2020, an all-time record for the Russian energy industry. According to company estimates, future UGS projects put Gazprom on track to exceed a daily deliverability of 1 billion cubic meters.
Versatile expanding gate valve for positive shut-off
Posted by Lucien Joppen | 21 July 2020
M&J Valve’s expanding gate (EG) valve is highly versatile and can be used in most circumstances where the positive shut off of liquid or gas is required.
Top 10 causes of valve failure
Posted by Lucien Joppen | 14 July 2020
Valves are an inherent and vital part of any process plant. From the humble commodity valves used in instrumentation to the most complex control valve. They all serve a purpose, they all cost money, and they all will need to be replaced sometime in the future. Unfortunately, as we all know, unexpected failure can be a major cause for replacement. In this article we will be exploring the top 10 causes of valve failure and some mitigation strategies.
Butterfly valves tested for LNG
Posted by Lucien Joppen | 07 July 2020
QUADAX® butterfly valves have undergone severe thermal cycle tests combined with an endurance test. Based on the positive results the company has been awarded a large contract for the replacement of side entry valves in an existing LNG installation which will be extended by a new LNG terminal.
Valve World Focus On: 3 events at 1 location
Posted by Lucien Joppen | 30 June 2020
On Feb 24-25, 2021, KCI is bringing three events together at one location: Valve World Focus On will share the same space as Duplex World and Heat Exchanger World in Rotterdam, the Netherlands.
A predictive smart valve application
Posted by Lucien Joppen | 23 June 2020
Control valves are used throughout the process industry. Understanding the condition of these valves could be of significant value to the operators of these plants. To minimize unplanned downtime, operators can use early symptoms of degradation to reduce unexpected valve failures.
How to service a ‘Bugatti-valve’
Posted by Lucien Joppen | 02 June 2020
There are millions and millions of valves in the (petro)chemical and hydrocarbon industry. They represent astronomical value and protect human lives and the environment. Therefore, these assets should be produced to facilitate proper maintenance, also to prevent total or partial shutdowns.
Industrial valves and oxygen applications: ‘from standard to special’
Posted by Lucien Joppen | 25 May 2020
Valves for oxygen service go through a complex process in order to be properly prepared for the special requirements. One can only guess from the end result how much work actually goes into these valves.
The pyramid: a new approach to evaluate valve market shares
Posted by Lucien Joppen | 18 May 2020
Valve suppliers rely on market share estimates for much of their planning. It is also valuable to determine the market shares of their competitors. The challenges are not only to determine competitor sales but also to define the relevant market and subsequent sales. This is even more challenging when determining future markets. Our company has developed a market share pyramid which is a useful tool in the above exercise.
DNV-GL: electrification and digitalisation ‘transformative’ technologies in oil and gas
Posted by Lucien Joppen | 11 May 2020
The oil and gas supply chain is likely to transform in this decade. The keywords are efficiency, decarbonization and safety. DNV-GL identifies the enabling technologies in its Technology Outlook 2030, which was published in December 2019.
JIP on AM: progress in oil and gas
Posted by Lucien Joppen | 04 May 2020
Additive Manufacturing in the oil & gas/maritime industry has made significant progress with the conclusion of the JIP (joint industry project) focused on AM. On January 30th of 2020, two guidelines were published for the qualification of parts produced by Laser Powder Bed Fusion (LPBF) and Wire Arc Additive Manufacturing (WAAM) and an accompanying economic model.
Plastic waste recycling will create new opportunities and reshape supply chains
Posted by Lucien Joppen | 27 April 2020
Plastic waste recycling is poised to be the most important and transformative trend in the petrochemicals industry during the coming decade. Consumers are demanding sustainable products and the elimination of plastic waste in the environment. As societal, regulatory, and economic drivers align, plastic waste recycling will attract enormous investment and reshape supply chains in the petrochemicals sector.
Improving the shelf life of beverages and dairy products
Posted by Lucien Joppen | 20 April 2020
GEA’s D-tec® double-chamber valve D/DV completes the D-tec valve range and can improve the of beverages and dairy products.
Protecting large pumps: the control valve alternative
Posted by Lucien Joppen | 13 April 2020
Automatic recirculation valves offer efficiency for critical pump protection in power or oil and gas applications.
Chemical sector ready for the digital revolution
Posted by Lucien Joppen | 10 April 2020
The chemicals industry, unlike so many others, has been incredibly resistant to adopt advanced technologies like AI – despite the world’s dependence on it to thrive. Now a digital revolution is finally here, better late than never. While there’s been uptake from some smaller companies, the prominent digital pioneers have been the industry giants.
Ayo Kilani (NLNG): chairman Valve World Conference 2020
Posted by Lucien Joppen | 07 April 2020
Valve World is honored to present Ayo Kilani as the chairman of the Valve World Conference 2020. The main global event for the valve and actuation sector and related end-user sectors will take place from December 1st to December 3rd in Düsseldorf, Germany.
L&T Valves Knowledge-sharing Programmes
Posted by Lucien Joppen | 01 April 2020
L&T Valves conducts Knowledge-sharing Programmes across the globe to help customers address flow-control issues with clarity and confidence. Inspired by the sustained support for the programme, we now offer our select customers an interactive online learning experience from 1 April to 14 April 2020.
Prepping is key
Posted by Lucien Joppen | 30 March 2020
The preparation step is essential for effective maintenance. All relevant documentation should be traced and studies before going to work on the valve. It has become apparent that in the industry these steps are not always taken.
Fugitive emission reduction by using Belleville springs on ball valves
Posted by Lucien Joppen | 23 March 2020
Adding springs to a ball valve greatly reduce the risk of fugitive emissions as well as general seat wear. Before examining the benefits of the Belleville spring on ball valves, it is important to understand the Belleville spring.
100 per cent tightness an illusion
Posted by Lucien Joppen | 16 March 2020
There is no 100 per cent tightness in flange connections. The wording “this flange connection is 100 percent tight” is not correct and technically unsustainable. Depending on type of medium, internal pressure, type of sealing material and assembly conditions there will always be a certain leakage rate.
Smart cities need smart valves
Posted by Lucien Joppen | 09 March 2020
Smart cities use data to manage resources more efficiently. Within water distribution, engineers and city planners are linking sensors with smart control valves to stabilize pipeline pressure, curb non-revenue water, and reduce the costs associated with burst pipes.
Surging valve markets
Posted by Lucien Joppen | 02 March 2020
Industrial valve sales will exceed USD $64.5 billion worldwide this year. In general, the market is growing at approximately 3-4 percent per year and in most countries is growing at 1 percent higher than GDP (Gross Domestic Products). Where GDP is growing at 2 percent, CFT (Combust, Flow and Treat Product) sales are growing at 3 percent. Where GDP is growing by 7 percent CFT sales are growing by 8 percent.
Newly-launched IVAMA sees potential
Posted by Lucien Joppen | 25 February 2020
India now has its own valve and actuator association, the IVAMA, thanks to the initiative of eleven local companies. Valve World asked Director General Mr. Muruganantham Ramakrishnan for some inside information.
Chevron’s Gorgon Project: CCS to mitigate CO2-footprint
Posted by Lucien Joppen | 18 February 2020
As an unavoidable by-product of natural gas processing, carbon dioxide (CO2) poses a challenge for oil & gas companies who wish to reduce their carbon footprint. By using carbon capture and storage technology, companies like Chevron are hoping to engage in large-scale gas processing while eliminating greenhouse gas emissions.
Actuated valve assemblies: an end-user recommended practice
Posted by Lucien Joppen | 11 February 2020
In June 2019 the WIB issued a recommended practice for actuated valve (AV) assemblies. Kees Meliefste (Dow Benelux) spoke to Valve World about the origins of this document, how it can promote AV safety and reliability and the impact it is already having on the industry.
The benefits of communication
Posted by Lucien Joppen | 04 February 2020
With years of experience in control valve technology plus innumerable application discussions with customers in every conceivable industry, Jos Geers is without doubt a ‘go-to’ person if you have a control valve question. Valve World therefore decided to ask Mr. Geers if he would share his thoughts on the future of the control valve.
Valves in molecular sieve service
Posted by Lucien Joppen | 28 January 2020
With liquefied natural gas becoming ever more popular as a clean fuel, there have been tremendous investments in the liquefaction and export plants as well as small-scale facilities around the world. Valves remain the heart of every plant’s operating and isolation philosophy and when the discussion is about LNG, which is a highly flammable fluid, the valves need special attention too.
Regulating hot air with valves
Posted by Lucien Joppen | 21 January 2020
Called in to repair damaged blowers, Sulzer engineers performed a thorough investigation that highlighted valve failures as a contributing, but not fundamental, cause of the problems. A better maintenance routine was advised.
Fast control of burst pipes
Posted by Lucien Joppen | 07 January 2020
As the need to avoid wasting drinking water becomes more and more critical, it is good to learn that investments in equipment and expertise will enable one UK water company to respond quickly and efficiently to burst situations.
Smart Actuator: material science in polymer design
Posted by Lucien Joppen | 20 December 2019
In 2017 the Smart Actuator Company won a British Queen’s Award for Enterprise in Innovation. The company, based in the Midlands (United Kingdom), has been active - amongst other domains (smart electronics) -in the field of material science and application, for example in the use of polymer parts.
The necessity of invention in Texas
Posted by Lucien Joppen | 13 December 2019
The Tarrant Regional Water District (TRWD) supplies water to 4.5 million residents in Texas. TRWD recently wrapped up phase one of a plan to build the largest water transmission system in the US-state. The Integrated Pipeline Project aims at ensuring a steady water supply as the population of North Central Texas grows, and its ambitious design has led to two technical breakthroughs in civil engineering.
German valve sector struggles but maintains strong export sales
Posted by Lucien Joppen | 06 December 2019
The production of industrial valves in Germany has stagnated somewhat in the first half of 2019. The VDMA, who recently published sales figures, states that the global economic downturn is noticeable in the slightly disappointing statistics. German manufacturers suffered on their home turf but managed to compensate the decline in sales with rosier export figures.
Weird and wonderful wave energy
Posted by Lucien Joppen | 28 November 2019
Scott Hunter wanted to design yachts. But instead of a career in shipbuilding, Mr. Hunter’s expertise in fluid dynamics steered him towards renewable wave energy. Now, as chief technology officer for Wave Swell Energy, he is involved in the implementation of an unconventional valve solution for use in a 200kW wave energy project off the coast of Tasmania.
South-America driving force behind FPSO-business
Posted by Lucien Joppen | 21 November 2019
South-America is the driving force behind the FPSO-market in the short to medium term. Within the continent, Brazil (Petrobras) is active due to the rise of deepwater projects and the relaxation of local content regulations; the country has emerged as ‘the promised land’ for global players in the FPSO-market.
Wellheads in geothermal: higher demands in design
Posted by Lucien Joppen | 14 November 2019
The wellhead is a critical element in geothermal energy as it is the interface between the geothermal heat and the geothermal plant. With the current developments in geothermal, tapping into higher temperature and pressure wells, the wellhead and the operating valve have become even more important.
Hydroelectric currents in Chile
Posted by Lucien Joppen | 07 November 2019
Traditionally important hydropower is becoming less common across Latin America. However, as recent activity in Chile demonstrates, flowing water remains a potent source of energy for companies willing to invest. Domestic utilities have long understood this, but more recently, foreign companies have been keeping hydropower relevant.
Offshore fields of the future present actuation opportunities
Posted by Lucien Joppen | 31 October 2019
The rise of automation and smart technology is becoming increasingly prevalent in many industries and is expected to grow rapidly on offshore oil and gas platforms over the next decade.
3D printing adds real value
Posted by Lucien Joppen | 24 October 2019
Has 3D printing past the innovation phase? Absolutely, according to Jukka Borgman (Director, Technology Development) who says it is already being used to good effect in Metso’s valves.
Is SMART LDAR correctly applied today in Europe?
Posted by Lucien Joppen | 17 October 2019
LDAR is widely used in Europe both in standard mode according to EPA Method 21 Technique (CWP Current Work Practice) and in SMART mode with Infrared Camera Optical Gas Imaging Technique (AWP Alternative Work Practic). SMART LDAR is only applicable in oil and gas fields in which both techniques are suitable and can be combined to enhance the results of the inspections.
Pressure glands: sometimes overlooked
Posted by Lucien Joppen | 17 October 2019
All valves produced for the hydrocarbon industry are produced in accordance with a VDS (Valve Data Sheet). The VDS states the material quality which should be used on all parts: the body, seats, closing member (ball, plug, gate), bonnet and the stem.
New superalloys still need careful purging during welding
Posted by Lucien Joppen | 10 October 2019
If you need to weld valves and other piping components made of superalloys, do be aware that careful purging can be required to prevent deterioration of desirable properties such as corrosion resistance.
Better supply chain, less headaches with valves
Posted by Lucien Joppen | 03 October 2019
Oil price volatility is a major issue in our industry, affecting future demand and price focus. But for EPCs in the sector, it matters less than you might think on a short-to-medium term basis.
Cañadón León: thriving on winds from the Andes
Posted by Lucien Joppen | 19 September 2019
The Argentine power provider YPF Luz hopes to produce 400 MW of renewable energy by 2020. Of that total, 122 MW are expected from the Cañadón León Wind project, which is currently under development. With Norwegian multinational Equinor now signed on for a 50% stake, the project appears to be picking up speed.
Check valve highlighted in SpaceX anomaly investigation
Posted by Lucien Joppen | 12 September 2019
Research shows that a check valve failure may have led to the destruction of a Crew Dragon spacecraft during testing. However, the root cause could have been a nitrogen tetroxide leak.
Large size/high pressure axial flow valves for pressure protection
Posted by Lucien Joppen | 05 September 2019
Axial flow valves are often used in High Integrity Pressure Protection Systems (HIPPS) and present peculiar design features to suit HIPPS requirements: short stroke, pressure balanced disc and low internal mass to allow the use of compact actuators with fast response times.
Safe transportation of LNG with cryogenic valves
Posted by Lucien Joppen | 29 August 2019
When choosing a valve, two critical things to consider are quality and safety. In a technical paper that was recently issued by family-run company AS-Schneider, the limelight is put on cryogenic valves and how these can be utilized for safe transport and storage. Standard valves contract and expand when exposed to extreme temperatures, cryogenic valves however –providing the right materials are chosen – can withstand pressure at cryogenic temperatures.
First dialogue, then diagnostics!
Posted by Lucien Joppen | 22 August 2019
SAMSON REGELTECHNIEK recently initiated a series of pilots with customers in the Netherlands. The pilots were not needed to evaluate the latest technology, but more to ensure that clients could make the best possible use of currently available diagnostics features, explains Sales Manager Jos Geers.
Chevron's ultramodern LNG fleet
Posted by Gert Wijbrans | 13 August 2019
Chevron’s six newest liquefied natural gas (LNG) carriers feature stainless steel containment tanks specially designed to reduce boiloff during transport. As global exports of natural gas continue to rise at a recordsetting pace, the enhanced efficiency of Chevron’s new vessels will help the company remain competitive in an increasingly crowded market.
SAFed and sound with Albion Valves
Posted by John Butterfield | 06 August 2019
The Safety Assessment Federation (SAFed) represents the UK’s independent engineering inspection and certification industry, which plays a key role in maintaining high standards of safety within the workplace. New guidelines published by SAFed have been introduced surrounding safety valves and pressure relief valves.
Challenges for butterfly valves in solar systems
Posted by John Butterfield | 30 July 2019
The four offset butterfly valve from the manufacturer Quadax is used worldwide in solar thermal systems and offers important advantages in terms of reliability and cost efficiency.
Disruption in the valve industry
Posted by Gert Wijbrans | 22 July 2019
In the past 20 or 30 years, the world is changing rapidly. A lot of new technologies have changed our lives. To illustrate how fast those changes happened, I would like to take two samples from China as my country has developed at a rapid pace in the new millennium.
Latest publication by Dr. Baumann: Fluid Mechanics of Control Valves
Posted by Gert Wijbrans | 15 July 2019
Dr. Baumann, international consultant and former VP of Masoneilan and Fisher Controls, is a real expert when it comes to control valves. To date he has authored 140 publications, is credited with over a hundred patents and has written several books. Valve World is therefore delighted to report that his latest publication on control valves is now available via the ISA.
Investigating a control valve failure in caustic service
Posted by David Sear | 08 July 2019
Working in a plant means having to make technically based decisions promptly, says Dow materials engineer Dr.-Ing. Evelyn Dayss
Desert diamond in Algeria
Posted by Gert Wijbrans | 01 July 2019
When running at full capacity, the Reggane Nord Project promises enough gas to meet over 10% of Spain’s demand. For Repsol and their partners, the project reaffirms a focus on oil-rich Algeria, where support from the government has aided investment. This is the first gas project to tap into in the southwest of Algeria’s reserves, and opportunities for expansion abound.
The future of inspection: remote is the word
Posted by Gert Wijbrans | 24 June 2019
In the face of an ever-changing industry and an increasingly digital world, DNV GL with the help of operators, contractors and manufacturers alike, is on a journey to digitalise inspection services. In the not so distant future, we foresee a more agile, informed and cost-effective inspection service. In this journey, ‘remote’ technologies, enhanced and smarter digital reporting, and data will pave the way for the future of inspection.
S&OP: What is it and why should you care?
Posted by Gert Wijbrans | 17 June 2019
S&OP - Sales and Operations Planning - is a decision-making process that ensures that the tactical plans in all business functions are aligned and in support of the company strategy, business plans, and goals.
5 projects in LNG to watch in 2019 - part 2
Posted by Gert Wijbrans | 11 June 2019
Global demand for natural gas is expected to grow in the next 5 years, according to the International Energy Agency (IEA). This growth will be mainly fuelled by China. A significant part of this demand will be fulfilled by LNG coming from North-America, Qatar, and Russia. In terms of project development, the US will be leading the pack. This is the second part of the article
5 projects in LNG to watch in 2019 - part 1
Posted by Gert Wijbrans | 03 June 2019
Global demand for natural gas is expected to grow in the next 5 years, according to the International Energy Agency (IEA). This growth will be mainly fuelled by China. A significant part of this demand will be fulfilled by LNG coming from North-America, Qatar, and Russia. In terms of project development, the US will be leading the pack.
Madness in the hydrocarbon industry, part 2
Posted by Gert Wijbrans | 28 May 2019
A while ago I - Ingolf Fra Holmslet - wrote an article called: "Why I dislike NPT threads". I would like to increase that statement and ask you readers to follow me into a “war” against tapered threads used in the hydrocarbon industry. Is it not time to ban all use of NPT /BSPT on all new high pressure or hydrocarbon systems? As far as I know it is only Shell that does not allow the use of tapered threads on new systems in their plants.
Downhole steam injection valve takes next step towards North Sea reality
Posted by David Sear | 20 May 2019
Pragma has been given the green light by Pharis Energy and OGTC to progress with the manufacture and prototype testing of their downhole steam injection valve (‘DSIV’) following a successful feasibility study.
Karan Sotoodeh set to go subsea
Posted by David Sear | 13 May 2019
The name of Karan Sotoodeh will be familiar to all in the Valve World community as he has been a longstanding and valued contributor to our magazine and conferences. Hearing rumours of changes afoot, Valve World therefore decided to ask Karan for a quick update on his future plans.
Madness in the hydrocarbon industry
Posted by Roy van IJzendoorn | 06 May 2019
We all know that a hydrocarbon plant is built in accordance with a set of rules and regulations. As the media in the pipe system is dangerous, explosive and easily flammable, we want it to stay inside the piping. Internal leaks are tolerated to a certain degree, but we can´t tolerate external leaks out of the pipes, flanges or valves.
Scope 3D-printing will widen
Posted by Lucien Joppen | 29 April 2019
3D-printing of the entire valve range is still in its infancy but with great potential, says Per Wennersten, managing director of Ramén Valves. “Of course, 3D-print is not suitable to cover all types and sizes yet, both from a technological and/ or economical perspective but its scope will definitely widen.”
How the right wear protection materials can extend valve lifetimes
Posted by David Sear | 23 April 2019
If the wear protection materials are properly specified, valves can successfully contribute major improvements in process availability, says Metso’s Jussi Hellman
Digitalisation: Why now?
Posted by Gert Wijbrans | 15 April 2019
The process industries are under threat. Their products are encountering substitution at the same time that market demand is stag- nant. Their means of production are challenged by alternative technologies, neighbours do not like dangerous, noisy, smelly or highly visible assets on their doorsteps.
Redundant Profinet increases plant availability
Posted by Gert Wijbrans | 08 April 2019
Profinet as an open Industrial Ethernet communication standard is increasingly in demand especially in the water industry. Redundant Profinet in combination with AUMA electric actuators helps the Wupperverband achieve sustainable plant operation in its Marienheide wastewater treatment plant.
Power gen to undergo radical change by 2050
Posted by Gert Wijbrans | 02 April 2019
A report released by Bloomberg New Energy Finance (BNEF) in June claims that about half the world’s power will be generated by wind and solar resources by 2050. Meanwhile power generation from coal will drop more than 70% from today’s levels, according to research from energy analysts in the New Energy Outlook 2018 report.
Case study: Wehebach Dam Drinking Water Treatment Plant
Posted by Gert Wijbrans | 25 March 2019
As part of a modernization scheme at the Wehebach Dam drinking water treatment plant (DWTP) in Germany it was decided to use Profinet for the first time to control new electric actuators on the second filtration stage. The intention was to gain practical experience of this future-oriented communication technology.
LNG Canada: the northern LNG route to Asia
Posted by Lucien Joppen | 18 March 2019
During the third quarter of 2018, the single largest private sector investment project in Canadian history was given the green light. LNG Canada will build a 40 billion US dollar LNG export terminal in British Columbia, designated to serve the Asian market.
When drinking water comes from the sea
Posted by Gert Wijbrans | 11 March 2019
High salt content in the air, strong sunlight, aggressive media, strong vibrations at the high-pressure pumps – electric actuators prove themselves in the extreme conditions in seawater desalination plants.
Equinor’s ambition in floating offshore wind
Posted by Lucien Joppen | 04 March 2019
Equinor is planning to merge offshore wind and fossil energy exploitation with the Hywind Tampen project. The Norwegian company wants to further develop its floating wind technology to become a market leader in this field by 2030.
The design of a Filtered Containment Venting System
Posted by Gert Wijbrans | 25 February 2019
Following the Fukushima-accident a large amount of radioactive fission products were released into the environment. These emissions could have been reduced if an FCVS (Filtered Containment Venting System) had been present. The Belgian nuclear power plants at Tihange 1-2-3 and Doel 3-4 have been equipped with an FCVS for which KSB has installed TRIODIS triple offset butterfly valves.
The future of gas looks bright but…
Posted by Gert Wijbrans | 18 February 2019
In the early seventies, the future of FC Barcelona was looking particularly bleak. It was 1973 and it had been 13 years since Barcelona had won the national title. The new season had just begun.The team was at the bottom of the league.
3D printing of PEEK valves
Posted by Gert Wijbrans | 11 February 2019
3D printing has its advantages when printing polymers for critical applications. PEEK (Polyetheretherketone) for valve seats is a such a critical material-application combination. Italian company Roboze claims it has developed a 3D-printer and extruder that enable the production of such materials.
Trends in wastewater treatment and Implications for Valves
Posted by Gert Wijbrans | 04 February 2019
Water is an indispensable natural resource as it is directly linked to the preservation of life, the generation of energy, and economic development. With the expansion of the world’s population and the increase of droughts or flooding in certain regions, the need for clean water will continue to escalate. This development will not only impact the water production industry, but will also have a major impact on the wastewater treatment infrastructure.
Do you have noisy steam or gas valves?
Posted by Gert Wijbrans | 28 January 2019
As regular readers of valve World Magazine may recall, Dr. Baumann’s article in the May 2018 issue of Valve World gave an easy-to-use graphical method of estimating hydro-noise from control valves in liquid applications. This second article presents an equally versatile method for estimating aerodynamic noise caused by gases.
Plant and piping layout in a modular project
Posted by Roy van IJzendoorn | 22 January 2019
The optimization of plant layout is important in any project needing to utilize the available space in a compact manner and also to achieve better maintainability and operability. The degree of optimization becomes even more important in the case of modular projects, to maximize the extent of modularization. This paper discusses the module design philosophy and various plant and piping layout considerations for vessels, pumps, compressors, heat exchangers and air coolers during modularization.
Always bright & clear
Posted by David Sear | 08 January 2019
Interview with Bengt Westman, Managing Director at the AFAB refuelling depot at Stockholm’s Arlanda International Airport. Before your next flight, take a moment to consider how your plane has been refuelled – and the steps taken to ensure that fuel is 100% free from any contaminants.
The future is electric
Posted by Lucien Joppen | 18 December 2018
“The future of anti-surge control valves (ASCV) lies in electric actuation, like the servomechanism that Shell developed with Festo. It is less complex than pneumatic actuation and so requires less maintenance and less expertise to set up.”
Retrofit brings top efficiency for German CHP plant
Posted by Roy van IJzendoorn | 11 December 2018
By replacing aging steam pressure reducing valves and upgrading actuators to stateof- the-art models, N-ERGIE will realise efficiency improvements at its combined heat and power plant in Sandreuth, Germany.
Diversity creates a thriving valve industry
Posted by David Sear | 04 December 2018
Held from 27 to 29 November In Düsseldorf, Germany, the Valve World Conference and Expo again scored highly amongst presenters, delegates, exhibitors and visitors alike, thanks to the unique concentration of flow control expertise, engineering and passion in a single location.
Valve opportunities in an evolving market
Posted by Roy van IJzendoorn | 20 November 2018
Power generation is a major market for valves, accounting for 13% of global industrial valve sales. As the world continues to build electric generating capacity, it is also accelerating toward a lower-carbon economy. This article reviews the trends in the global power market and considers their impact on future valve sales.
Prevent valve delamination
Posted by David Sear | 13 November 2018
If conventional power plants move from running at base load operation to more frequent cycling they need to consider potentially costly equipment problems, such as valve delamination, says Emerson’s Paolo Tomaini.
Reducing complexity and cost in MDBB-valves
Posted by Roy van IJzendoorn | 06 November 2018
The variety in modular double block and bleed (MDBB) valves is staggering – the millions of possible combinations drives up cost for end users. By implementing delayed customisation, suppliers can reduce supply chain complexities.
Bidirectional tightness under severe conditions
Posted by Lucien Joppen | 30 October 2018
Using an innovative seat design concept, AMPO POYAM VALVES has managed to further improve the existing triple offset technology. This new seat concept, which combines ball and butterfly valve technology, helps to create a butterfly valve with a real bidirectional tightness in the most severe cryogenic conditions.
3D printing of PEEK valves
Posted by Lucien Joppen | 23 October 2018
3D printing has its advantages in printing polymers for critical applications. PEEK (Polyetheretherketone) for valve seats is a such a critical material-application combination. Italian company Roboze claims it has developed a 3D-printer and extruder that enable the production of such materials.
Donald Wiedemeyer, a giant man with a giant personality - obituary
Posted by David Sear | 16 October 2018
It is with great sadness that we report of the death of our colleague, boss, friend, mentor and – above all - inspirator, Donald Wiedemeyer, at the age of 58.
Getting more out of assets
Posted by Roy van IJzendoorn | 16 October 2018
Getting out more of an existing asset and its valve park is a challenge. This also rings true for Marty van Tilburg, valve specialist at Sitech Services. “It is a matter of continuous improvement and more efficient maintenance. If we can transform an unplanned stop into a planned one, we already have earned our pay check.”
Spare parts: speed and agility needed
Posted by Lucien Joppen | 09 October 2018
Spare parts management will become a more crucial factor in the coming years as end users aim to reduce inventory cost while still maintaining production targets. Equipment suppliers who are able to incorporate speed and agility into their operations, would assist plant managers in their quest for more efficient operations.
The energy transition: oil and gas remain key
Posted by Lucien Joppen | 02 October 2018
Given the ambitions of the Paris agreement, the global energy mix ideally should shift from fossil to low(er)- carbon energy. This transition, however, will be far from easy and will require clear and transparent communication. “This is required and ultimately, we - the citizens - have to pay for this transition.”
Saudi-Aramco: Rationalisation but not at all cost
Posted by Lucien Joppen | 25 September 2018
The market in oil and gas has forced the industry to rationalize in terms of CAPEX and OPEX for new and existing projects, including valves. This especially applies to off the shelf products. For more demanding applications, however, quality remains key. “The cost factor remains important but we tend to look more at the TCO for these critical applications.”
How and where to improve in the (NC) machine shop?
Posted by Roy van IJzendoorn | 18 September 2018
During a career spanning nearly 40 years, I have worked in - and visited - many machine shops. These ranged from small subcontractors to valve OEM’s and commercial aircraft manufacturers. Everyone is looking to improve their operations. Those who aren’t are either going out of business or already out of business. The real question is how and where does one start?
Southern Gas Corridor: the final TAP
Posted by Lucien Joppen | 11 September 2018
Earlier this year the first phase of the Southern Gas Corridor was launched. This 40+ billion USD project is intended to decrease the EU’s dependency mon Russian gas for its energy needs. The final part of the megaproject, the Trans Adriatic Pipeline (TAP), still needs to be constructed in the following years.
The origins of valve failures: poor selection
Posted by David Sear | 04 September 2018
Often, site maintenance engineers are getting tired of all those problems with valves. Issues such as leakages and/or blocked valves are common. Often the problems start before installation, namely at the selection stage. In short, selecting the right valve for the given application and process conditions.
Lower stocks, faster lead times
Posted by Lucien Joppen | 28 August 2018
Fluctuations and variations in demand and the need for short cycles and lead times are putting pressure on the valve and actuator industry. What should suppliers do? Increasing stocks impact the bottom line. The way out of this dilemma is to invest in supply chain management and engage both the internal and external supply bases.
Impeller valves’ rise in bulk solids
Posted by Roy van IJzendoorn | 21 August 2018
Impeller valves are (increasingly) used in bulk solid processes. These valve types are relatively easy to install in existing facilities and have several advantages compared to classical line-ups. Jamming and/or crushing of valuable bulk items does not happen with impeller valves.
First fire supercritical CO2 power plant
Posted by Lucien Joppen | 14 August 2018
What if power stations would reuse CO2 and produce water instead of respectively producing and using these resources? The American company NET Power has achieved first fire of the combustor at a demonstration plant. The heart of the so-called supercritical CO2 plant has been designed using the so-called Allam cycle, effectively producing water and (partly) reusing CO2.
Ensuring valve safety with Gasunie
Posted by Jolanda Heunen | 07 August 2018
Mr. Lammert Nijland has 25 years’ experience in valves and actuators and has been with Gasunie in Groningen, The Netherlands, for almost twenty years. He is mechanical engineer and his focus within Gasunie is on everything within the valve area, including both maintainability and design. Mr. Nijland is especially keen on preventing problems before they happen, and Valve World is keen on learning more about this.
Valves in severe service
Posted by Ingolf Fra Holmslet | 31 July 2018
What is severe service? I think most would probably answer: sour service, sandy service, high velocity or cryogenic, only to mention a few. And yes, those are examples of severe service, but could low-pressure water be severe service? My answer would be, “yes it could.”
The future of offshore is digital
Posted by Roy van IJzendoorn | 17 July 2018
120 miles out at sea, 6,000-horsepower devices lift drilling equipment weighing up to 3 million pounds out of holes lying 10,000 feet beneath the water. Keeping such sea monsters in good working order, often for years at a time, is no mean feat.
Proper commissioning saves time and money
Posted by Roy van IJzendoorn | 10 July 2018
If you’d just bought a new high performance sports car, you’d likely protect your investment by following the manufacturer’s instructions for the breaking in of the engine. You’d also probably leave the spare tire in the trunk so that a flat wouldn’t leave you stranded on the side of the road.
Hornsea: world’s largest offshore wind farm
Posted by Lucien Joppen | 03 July 2018
Hornsea Project One will be the world’s largest offshore windfarm when it goes ‘live’ in 2020. Located 120 kilometers off the English coast, Project One will generate 1.2 GW, providing electricity for approximately a million households. One, however, is modest compared to the other two sections of the Hornsea site.
Oil & gas: The rise of IIoT
Posted by Lucien Joppen | 26 June 2018
Increased automation (see also IIoT), a focus on repair/ maintenance and environmental pressures (CO2 emissions) will continue to have a more dominant impact on the market for valves in general and for valves in oil and gas in particular.
Ireland: prospects in water sector
Posted by David Sear | 19 June 2018
Demographic changes and EU regulations mean plenty of opportunity for valve sales in water supply and treatment projects says Andrew Murray, Director at Irish Pumps & Valves.
Sitech Asset Health Center: first steps to the plant of the future
Posted by Lucien Joppen | 12 June 2018
"The industry still is hesitant to use data in predictive models to optimize their operations and maintenance. Often, there are not enough data available. Within Sitech, we are trying to reverse this trend with our Sitech Asset Health Centre where we work with innovative technologies, based on all sorts of data, for predictive analytics."
Guiding the future of actuation technology
Posted by Sarah Bradley | 05 June 2018
Valve World had the pleasure of sitting down with Subsea Controls Engineer, Hailing An, at Chevron’s downtown headquarters in Houston, Texas, USA, during OTC week (Offshore Technology Conference) in May.
A step forward in control valve actuation
Posted by David Sear | 15 May 2018
In March, Velan ABV announced it had successfully shipped four complete control units that represented a major step forward in control valve technology, as they combine the Key-C rotary control ball valve with a unique Cable Drive actuator. Time to put some questions to Velan ABV Product Manager, Mr. Nicola Lucchesi.
Bringing an end user perspective to an EPC firm
Posted by Sarah Bradley | 08 May 2018
After spending 30 years working as an end user doing specifications and engineering focused work, Glen Beal began working for EPC companies. Despite his busy schedule, Mr. Beal took the time to speak with Valve World about his new role as Piping Engineering Section Manager and his thoughts on moving from an end user position to an EPC role over the past number of years.
Pre-evaluating before maintenance
Posted by Ingolf Fra Holmslet | 01 May 2018
When performing maintenance on a leaky ball valve, there is a lot of information that must be evaluated before the actual maintenance is carried out.
LNG: Significant opportunities for cryogenic valves
Posted by Matjaž Matošec | 24 April 2018
Quenching the world’s thirst for energy while mitigating climate change and air pollution is one of the greatest challenges of the 21st century. Natural gas, particularly in liquefied form, is becoming increasingly utilized as a bridge to a lowcarbon economy. To support this trend, additional LNG infrastructure is required, which provides significant opportunities for manufacturers of cryogenic valves.
Drone inspection about to pick up
Posted by Lucien Joppen | 17 April 2018
The use of drones for the inspection in the oil and gas industry is slowly but surely gaining ground. More and more companies are using these services, mostly because of cost and safety reasons. Drone inspection also has its limitations. The human element is always needed to analyze and possibly to act.
CO2: drastic measures needed to reach future goals
Posted by Lucien Joppen | 03 April 2018
The European chemical sector has a big imprint - as a supplier – on the CO2-footprint of the manufacturing industry. Apart from enabling other sectors to become more sustainable, the sector itself has ambitions to reduce its own CO2-footprint, both in terms of products and processing. In this article, the focus lies on the latter part.
Catalysis: recent chemical advances accelerate change
Posted by James Chater | 27 March 2018
In chemistry, catalysis is a means of accelerating a chemical reaction between various chemicals. In a broader sense it denotes any object, activity or event that accelerates or triggers a change. In recent years the chemicals industry is catalyzing change across a whole range of industries and helping to make them more sustainable.
Attractive opportunities in upstream oil & gas
Posted by Roy van IJzendoorn | 20 March 2018
The upstream oil & gas industry suffered significant setbacks in 2015 and 2016, following the collapse of crude oil prices that had begun in mid-2014. Last year marked an inflection point in the market, and although far from complete, the much-anticipated recovery can be described as a ‘good start,’ particularly for the North American market. Current projections for 2018 suggest a continuation of this positive trend.
The dangers of non-OEM valve parts
Posted by Roy van IJzendoorn | 09 March 2018
Non-Original Equipment Manufacturers (OEM) supply valve parts to the process industry at prices that are 30 to 40 per cent less than the list price from the original manufacturer, and claim to meet or even exceed the quality of the original parts. The first part is certainly true, but the quality claim is questionable at best.
High performance seals: innovative solutions for oil & gas challenges
Posted by Roy van IJzendoorn | 26 February 2018
This case study shows how collaboration between a leading producer of sealing materials and a high-end valve manufacturer has led to extremely efficient valve isolation solutions for refineries.
New actuators for control and choke valves
Posted by David Sear | 20 February 2018
Financial constraints in the oil and gas industry are, more than ever, driving demand for reliable products and professional service with a quick response time. Duxvalves has responded by developing a new range of actuators which have the features required for control and choke valve actuation in a variety of sectors.
Easy control valve solutions: process control optimization through fail-safe vane actuators
Posted by John Butterfield | 06 February 2018
Optimal process control depends on multiple components working properly. However, positioners, actuators, and valves are the only pieces of equipment that move, which means they’re often the weak link of the loop. This movement causes problems such as hysteresis, stiction, and increased response time, reducing the overall control loop performance. Proper actuator selection is necessary to address these problems, because actuators are at the center of every moving part of the control valve.
Where to start with electronic instrumentation and automation in water distribution systems?
Posted by Lucien Joppen | 23 January 2018
Adding electronic instrumentation and automation to a water management system can provide enormous benefits, but it can seem daunting when first moving from a purely hydraulic system. While there are many instrumentation and automation options available, an electronic control system does not have to be overly complicated. Control valves are a natural place to start since they already perform much of the control in water management.
Advanced actuator automation for Kuwaiti water storage scheme
Posted by Roy van IJzendoorn | 16 January 2018
AUMA technology helping to ensure a reliable supply of drinking water for Sabah Al Ahmad Sea City, Kuwait. The electric actuator manufacturer has supplied 42 SA and SAR actuators with AC controls and gearboxes, plus four SIMA master station control systems, to a large water storage project in the city. The contract is noteworthy for its use of optical fiber communications and AUMA’s SIMA master stations to monitor and control the actuators in parallel with the plant’s distributed control sys
An insider’s view of the valve market in Indonesia
Posted by David Sear | 12 December 2017
Financial constraints in the oil and gas industry are, more than ever, driving demand for reliable products and professional service with a quick response time. Duxvalves has responded by developing a new range of actuators which have the features required for control and choke valve actuation in a variety of sectors.
Electric actuators in biomass power plants
Posted by Roy van IJzendoorn | 29 November 2017
Global warming and climate change are on everyone’s lips. The Paris Agreement to reduce global greenhouse emissions, signed by 174 countries, is one reason for the growing importance of renewable energy, including biomass. This article looks at the potentials and challenges for electric actuators in biomass-fired power plants.
Innovation on scotch yoke control actuation
Posted by John Butterfield | 10 November 2017
Looking at developments which have led to the innovation of new scotch yoke control actuation technology.
Through conduit double expanding gate valves
Posted by David Sear | 07 November 2017
Through conduit gate valves are manufactured as per standard API 6D. These valves are preferred for dirty (suspended/abrasive) or fouling service because of the fact that, unlike normal gate valves, their wedge/gate (closure member) is not open to flow stream and so free from jamming or obstruction. These valves are suitable for onshore and offshore application and can be used for isolation purposes.
Nickel Aluminium Bronze: a reconsideration for valve manufacture
Posted by Roy van IJzendoorn | 24 October 2017
This article looks at the history and properties of Nickel Aluminium Bronze to help understand why this material is often overlooked. On the contrary, Nickel Aluminium Bronze has good tensile strength, is suitable against cavitation (eg propellers in shipbuilding), does not embrittle at cryogenic temperatures, and is resistant to biofouling. Furthermore, advancements in computer simulation have also overcome traditional challenges in casting processes.
Graphite packing rings
Posted by Roy van IJzendoorn | 10 October 2017
Die-formed expanded graphite rings are widely used as gland packings in modern process valves for higher temperatures. The development of this sealing solution started in the 1970s and is defined by the characteristics of the expanded graphite material.
“It’s time to reconsider coatings”
Posted by David Sear | 03 October 2017
Coatings for bulk valves is a topic that needs serious thought if complications and extra expense are to be avoided during project execution and during warranty period, says Tecnimont’s Sergio Volontè.
Multiport Selector Valves: a weight and space saving solution for production facilities
Posted by Roy van IJzendoorn | 26 September 2017
Multiport Selector Valves (MSVs) can play a key role to optimise engineering and management of production facilities, as well as testing of oil and gas wells. Conventional production manifolds are typically expensive, complex and difficult to maintain. Employing an MSV in place of many actuated valves can lead to several advantages, such as fewer automation systems; smaller, lighter and more reliable skids; overall lower cost for installation, commissioning, operation, maintenance and ownership.
Mitigating MOV stem nut failure through proper maintenance and wear measurement
Posted by Roy van IJzendoorn | 19 September 2017
A major problem with stem nut thread failure is that stem position is usually interpolated from the number of stem nut rotations. If the stem nut threads strip out, the stem nut will still turn but will give a false indication of position to the control room. Such a failure of control and indication on a valve could cause a critical safety or environmental incident. This paper reviews approaches to stem nut maintenance and introduces a more scientific approach to measure stem nut thread wear.
Valves selection, Hydrometallurgy’s leaching application
Posted by Gobind Khiani | 12 September 2017
Hydrometallurgy is a method for obtaining metals from their ores. It is a technique within the field of extractive metallurgy involving the use of aqueous chemistry for the recovery of metals from ores, concentrates, and recycled or residual materials. Metal chemical processing techniques that complement hydrometallurgy are pyrometallurgy, vapor metallurgy and molten salt electrometallurgy.
Severe service fugitive emissions - Packing for quarter turn applications
Posted by David Sear | 22 August 2017
There are a multitude of stem sealing solutions utilized throughout severe service, flow control applications. This article will explore various stem sealing solutions and the reasons one might choose them. We will dive further into the intricacies of typical severe service applications, high-cycle severe service applications and what happens when a valve must become fast-acting.
High torques in dynamic flow conditions on wedge gate valves
Posted by Alexandre Nève | 15 August 2017
The application of the Optimov® program to some of our customer plants revealed that some families of wedge gate valves require higher torques in dynamic flow conditions than historically assumed. Valves inspections revealed that these high torques are caused by poor manufacturing processes of these valves. The Disc Factor of these valves was corrected through statistical analysis. The issue was solved through increase of the torque switch settings and replacement of the actuators when needed.
Valve market strategies focused on the large purchasers
Posted by Bob McIlvaine | 25 July 2017
How big is the market for power plant valves? How big is the market for gas transmission valves? These are the most important questions in setting up a marketing program – or are they?
Optimising stem seal performance in valves by means of surface coating
Posted by Roy van IJzendoorn | 18 July 2017
The Materialprüfungsanstalt, MPA (Materials Testing Institute) of the University of Stuttgart initiated a research project in 2008 to investigate how stem sealing in valves could be enhanced by use of surface coating on the stem.
Impact of sustained low oil prices on end users’ specifications. Part 2
Posted by Barrie Kirkman | 11 July 2017
OPEC continues to produce unabated which will no doubt affect those countries with high production costs. With low oil prices around 50$ a barrel are end user extra requirements to international standards justified? Or is it costly gold plating?
Impact of sustained low oil prices on end users’ specifications. Part 1
Posted by Barrie Kirkman | 04 July 2017
With low oil prices around 50$ a barrel are end user extra requirements to international standards justified? Or is it costly gold plating?
Fugitive emission packings – friction and its effects
Posted by James Hoare | 27 June 2017
Inefficient sealing of valve glands constitutes the largest contributor to fugitive emissions in a process plant, affecting all types of valves (control, block, ball, butterfly etc).
Manufacturing strengths in the Czech Republic
Posted by David Sear | 20 June 2017
Many of the valvemakers in the Czech Republic seem to be doing very well for themselves, with reports of significant investments in machinery, the opening of offices and production units overseas as well as announcements of major orders being won. Valve World therefore decided to travel to the East of the country to ask several companies if they could explain the reasons behind this success.
Valves for urea and ammonia NOx control
Posted by Bob McIlvaine | 13 June 2017
The market for valves for use in NOx control is expanding at a rapid rate. The reagents used to reduce NOx are urea, ammonia, or hydrogen peroxide. Some new technologies being discussed in McIlvaine webinars include a combination of technologies.
Emission standards for valve packings
Posted by Roy van IJzendoorn | 06 June 2017
The petroleum and chemical industries have been looking for meaningful standards that will enable the qualification of valves and packings that meet the increasingly stringent fugitive emission regulations, which have increased since the 1990s. The focus has been on the main source of the emissions—valve stem packing...
On the design of a novel single piston effect seal for cryogenic valves
Posted by Francis Lebeau | 30 May 2017
Current SPE and DPE designs as used in the past and in today’s cryogenic trunnion ball valves are challenged to an almost impossible task. And with LNG becoming more and more popular as a clean fuel it makes sense to eliminate as far as possible the leakage of methane. In addition to protecting the environment, a leak free valve is also a serious safety feature when operating highly flammable gas like LNG..
The perils and pitfalls of PST devices
Posted by James Hoare | 23 May 2017
In the February 2016 issue of Valve World we ran an interview with Mr. Henk Hinssen, Mr. Hinssen indicated he had uncovered serious shortcomings in many emergency shutdown valves (ESDV) used to enhance safety in upstream plants. Looking for more expert views on this topic, Valve World spoke to Ed Holtgraver, one of the founders of QTRCO, about his concerns with Partial Stroke Test
Defining severe service valves
Posted by Ross Waters | 16 May 2017
No clear or universal industry definition or mechanism exists to describe and accurately define severe service valves (SSVs) from general purpose valves, yet such a definition would allow clients to benefit from improved process performance, increased profitability, safety and environmental protection. This high level paper looks to offer an objective definition for better communication between users, specifiers and suppliers.
The promising future of plastic valves
Posted by James Hoare | 09 May 2017
Valves don’t necessarily need to be made from, for example, stainless steel, or grey cast iron. Plastic valves are used in numerous areas to convey fluids through pipes, and they need not shy away from uncomfortable environments.
What road ahead for valves?
Posted by Anurag Agrawal | 02 May 2017
The sharp decline in crude prices and the subsequent volatility has meant that it’s been an onerous two years for oil producers, a period marked with budget cuts. The situation for the offshore side of the business has been far more severe. Once hailed as the bulwark from peak oil, the massive costs associated with its development in the face of low margins have made it increasingly difficult for companies to commit investments in recent times. Anurag Agrawal reports.
Turkmenistan builds its largest ammonia and urea plant
Posted by James Hoare | 25 April 2017
Turkmenistan has undergone steady economic growth in recent years, sustained by its abundant reserves of natural gas which rank the country as fourth largest by production volume worldwide. President Berdimuhamedov seems set to continue the policy of developing high-value-added natural gas products as well as diversification of their gas exports. One example is the current construction of a new fertilizer plant in Garabogaz, due for completion in July 2018.
The importance of stem seal configuration in ISO 15848-1 certified valves
Posted by Sarah Bradley | 18 April 2017
There are a number of standards to which process valves can be tested and certified in order to guarantee their emission tightness. The ISO 15848-1 testing protocol is making headway to be the accepted standard in the European region while the API 624 standard seems to be the predominant standard in the United States. In Germany all the valves that shall be used in the chemical and petrochemical industry shall have the VDI 2440 certification done.
Reflections on MOV testing
Posted by David Sear | 07 April 2017
Stan Hale has worked a long time in the motor-operated valve testing within the nuclear power industry. Here he reflects on how far the industry has come.
Sea change: as costs subside, the world relies more on desalination to quench its thirst
Posted by Roy van IJzendoorn | 04 April 2017
In the last few years the world has been increasingly relying on desalination for its drinking and industrial water. The stick is the danger that any already critical water shortage caused by drought and global warming will get worse. The carrot is the provision of more water in parched areas thanks to significant progress towards making desalination more cost-effective and environmentally friendly.
The opinions and experiences of using bar stock for valve bodies
Posted by James Hoare | 24 March 2017
Picking up on comments that bar stock might not necessarily be a bad choice for manufacturing valve bodies, Valve World editor James Hoare canvassed opinions from throughout the industry. Indeed, his appeal for insider information quickly yielded expert viewpoints from far and wide…
Culzean to supply 5% of UK market by 2020
Posted by Sarah Bradley | 21 March 2017
Discovered in 2008 by Maersk Oil and its co-venturers, the Culzean gas condensate field has enormous potential with an estimated 250-300 million barrels of oil equivalent. The development was approved by the UK Oil & Gas Authority in August last year. Production is anticipated to commence in 2019, and continue for another 13 years with an estimated plateau production of 60,000-90,000 barrels per day.
How PROFIBUS safeguards water supplies
Posted by Roy van IJzendoorn | 14 March 2017
Water is perhaps the most valuable resource on the planet and essential to all life. In facilities such as Dunea Duin and Water close to The Hague, dedicated staff like electrical engineer Cees van de Noort work tirelessly to ensure residents have access to a reliable supply of safe drinking water. Mr. Van de Noort invited Valve World to see for ourselves how a PROFIBUS installation ensures operations run efficiently and on budget.
Cryogenic valves in LNG terminals
Posted by James Hoare | 10 March 2017
Against a backdrop of the environment issues, more and more natural gas, high calorific value fossil fuel, has been used as a clean alternative energy to replace oil. Following this trend, the application technology of natural gas has been rapidly developed, especially in the field of transportation where liquefied natural gas (LNG) is often used because of its efficiency.
Explaining valve terminology. Part 3: DBB and DIB requirements
Posted by David Sear | 07 March 2017
Chiyoda Piping Engineer Neeraj Batra explains technical terminology. Valves are essential to a plant’s control, shutdown and isolation philosophy. This article will therefore address the definition of (i) tight shut off, (ii) unidirectional / bidirectional and (iii) double block and bleed / double isolation and bleed. The article is not limited to any specific oil and gas industry domain such as refining, petrochemicals or LNG.
Explaining valve terminology. Part 2: Tight shut-off
Posted by James Hoare | 03 March 2017
Chiyoda Piping Engineer Neeraj Batra explains technical terminology. Valves are essential to a plant’s control, shutdown and isolation philosophy. This article will therefore address the definition of (i) tight shut off, (ii) unidirectional / bidirectional and (iii) double block and bleed / double isolation and bleed. The article is not limited to any specific oil and gas industry domain such as refining, petrochemicals or LNG.
Misnomers in the valve lexicon. Part 1: Plant isolation philosophy
Posted by Roy van IJzendoorn | 27 February 2017
Chiyoda Piping Engineer Neeraj Batra explains technical terminology, Valves are essential to a plant’s control, shutdown and isolation philosophy. This article will therefore address the definition of (i) tight shut off, (ii) unidirectional / bidirectional and (iii) double block and bleed / double isolation and bleed. The article is not limited to any specific oil and gas industry domain such as refining, petrochemicals or LNG.
Columbia’s clean, reliable power production
Posted by Sarah Bradley | 21 February 2017
Columbia Generating Station is a nuclear commercial energy facility owned and operated by Energy Northwest, a Washington state, not-for-profit joint operating agency. An interview with Michael Rhodes – AOV program engineer, Columbia generating station
From Latin America to Houston: Ecopetrol on the World Stage
Posted by Sarah Bradley | 14 February 2017
Valve World had the opportunity to speak with Carlos Zamora and Juan Malave regarding Ecopetrol’s new projects and prospects.
Inspiring the future veterans of valve technology
Posted by Sarah Bradley | 07 February 2017
Having started his decades-long career at The Dow Chemical Company in a power plant and moving into engineering early on, Piping Global Improvement Leader Bill Patrick knows the value of experience and the importance of education.
Exploring the world of terminaling services in Texas
Posted by Sarah Bradley | 31 January 2017
Terminal hubs are industrial facilities dedicated to the storage of oil and/or petrochemical products, which are then usually transported to end users or further storage facilities. An Interview with Chris Commander – Vice President of Engineering, Summit Terminaling Services, LLC
Pneumatic fail-safe actuator without springs
Posted by Roy van IJzendoorn | 24 January 2017
A new generation of actuation. For much of the last century, there has been no fundamental change in pneumatic actuator designs. The introduction of a pneumatic fail-safe actuator without the use of springs by Easytork shows how this can open up new possibilities for pneumatic actuator designs.
Advanced automation ensures reliable water supplies
Posted by Roy van IJzendoorn | 17 January 2017
Dunea is one of the largest drinking water companies in the Netherlands, serving a customer base of around 1.3 million people. Mr. van Zwieten kindly gave Valve World a guided tour around Dunea’s plant in Scheveningen.
Northern Gas Pipeline to serve the East of Australia
Posted by Roy van IJzendoorn | 10 January 2017
When completed, the 622 kilometre Northern Gas Pipeline will form an important link in Australia’s gas pipeline network, connecting gas field in the Northern Territory to eastern markets. It will contribute to national energy security and create economic opportunities.
Persistence pays off
Posted by James Hoare | 03 January 2017
What does it take to become an ISA Technology Award winner? In this interview with Satish V. Pathak it’s clear that his persistence and insight have paid dividends throughout his career, culminating in the award for his digitally controlled valve which allows for precise dispensing of liquid using a gravity flow.
Valves in Chinese power plants: cost or quality driven?
Posted by 朱 懿行 | 20 December 2016
Interview with Mr Zhang Chuanhu, Vice chairman of Valve Standardisation Technical Committee of China Electricity Council
Developments in axial valve design
Posted by David Sear | 13 December 2016
Axial valve design has been used with success over the past twenty years. However, UK based Goodwin International Ltd and German based Noreva GmbH have taken the opportunity to develop this further. This article looks at the past, present and future of axial valve design.
Dual expanding plug valves for DBB & DIB
Posted by David Sear | 06 December 2016
There remains plenty of confusion about the “real” meaning of DBB (double block and bleed) and DIB (double isolation and bleed). Many users actually require DIB valves although they specify DBB valves, according to Arflu’s Dieter Chlechowitz.
It’s time to add value to standard valves
Posted by David Sear | 29 November 2016
Manufacturers who are able to understand and integrate modern tools into their business, and understand all activities connected to the valve during the entire valve lifetime, could add significant value to their valves, believes former DOW piping engineer Piet de Later.
Interest sparked by workshop on SVRP
Posted by David Sear | 22 November 2016
Mini-series profiling some of the people attending the Valve World Conference 2016. This week: Mark Breese, Severn Glocon
A visionary full-bore valve
Posted by David Sear | 15 November 2016
Derek Thomas’ idea for a full-bore flow-isolation valve could prove invaluable in simplifying systems associated with excess pressure.
Safety is my top priority
Posted by David Sear | 08 November 2016
Mini-series profiling some of the people attending the Valve World Conference 2016. This week: Carsten Thoegersen, Emerson Automation Solutions
Creativity is not an accident
Posted by David Sear | 01 November 2016
Are you a manufacturer, looking to develop a brand-new product? Then perhaps you could benefit from meeting Dennis Sherwood, a successful consultant who teaches a systematic approach to discovering new ideas. Photo © Baldari | Dreamstime Stock Photos
Preventing problems before they happen
Posted by David Sear | 26 October 2016
Series in which we profile some of the delegates who are set to attend the Valve World Conference 2016. First in the spotlight is Lammert Nijland, Gasunie.
You get what you inspect
Posted by David Sear | 18 October 2016
Marc Simoëns, Inspector at Dow Benelux, is a firm believer in thoroughly checking valves on arrival for use in facilities like chemical plants. He will be sharing his expertise with other end users and manufacturers alike at the Valve World Conference 2016.
Enhancing pipeline integrity
Posted by David Sear | 11 October 2016
Snapshot interview with Saudi Aramco’s Mr. Mohanned Waleed Tarabzouni, a plenary speaker at the Valve World Conference 2016.
API 6D within two years
Posted by David Sear | 05 October 2016
Matvey Pikurov, Managing Director of Böhmer Armatura, talks to Valve World about the successful establishment of a valve plant in Kazakhstan and how key certificates have been achieved.
Innovation in offshore valves
Posted by David Sear | 27 September 2016
When it comes to valves, many manufacturers are always looking to innovate. Valve World is therefore delighted to touch on valve developments that made the cut for the ONS 2016 Innovations Awards.
Neil Wagstaff: from engineer to CEO
Posted by David Sear | 20 September 2016
If you will be attending this year’s Valve World Conference & Expo in Dusseldorf, then look out for a familiar face. Since retiring from the industry three years ago and purchasing a second home in The Bahamas Neil Wagstaff has kept a very low profile but plans to be in Dusseldorf to catch up with former colleagues and friends.
Redox-flow batteries explained
Posted by David Sear | 13 September 2016
Redox-flow batteries could be an important step towards the large-scale realisation of a renewable energy strategy, says Peter Fischer.
Ball valves for gas pipelines
Posted by David Sear | 06 September 2016
The ARMATURY Group has a track-record in successfully supplying valves to North Africa. Recently, for example, ball valves together weighing over 400 tons were shipped to Algeria for use in a gas pipeline.
Actuator regulates flow at compression station
Posted by David Sear | 01 September 2016
When slow speed frictions at a compression station caused a loss of air pressure a need arose to modulate the pressure throughout the network and control the direction of gas flow.
Meeting the demands of steam isolation
Posted by James Hoare | 24 August 2016
This case history shows how replacement valves in a high pressure steam application have reduced the previous maintenance spend in a power plant to zero.
Bitten by the valve bug
Posted by David Sear | 16 August 2016
Valve World recently sat down for an Interview with Greg Whitaker who, whilst just in his early thirties, has already amassed a vast amount of knowledge of isolation, control and pressure relief valves.
Butterfly valve for fire protection
Posted by David Sear | 10 August 2016
The KSB Group might not issue many reports about its fire-fighting products and services, but when it does then it is worth taking notice. Just recently for example the company announced it had developed a butterfly valve specially geared to the needs of fire-fighting systems.
Fighting fake products together
Posted by Joanne McIntyre | 02 August 2016
Counterfeit and fraudulent products pose a serious threat to human life, the environment, industry and legitimate businesses that miss out on revenue vital to support jobs, research, and innovation. An important new initiative shows how reputable manufacturers can put aside their competitive differences to fight the problem together.
Cryogenic valve testing – what are the shortcomings?
Posted by David Sear | 26 July 2016
The names of Neeraj Batra and Hitoshi Suzuki will be well-known to the Valve World community as they regularly contribute articles looking at the use of valves in the LNG industry. Their most recent discussion is on valve testing and raises questions about the applicability of available standards.
Using bellow seal valves to cut costs
Posted by David Sear | 20 July 2016
Bellow seal valves are often specified for applications where hazardous or toxic materials need to be contained. However, they can also make economic sense when used in steam systems, argues Rajesh K. Salins, Managing Director, Belloseal India.
Oil and gas opportunities in the Middle East
Posted by James Chater | 12 July 2016
Whilst the news making the headline from the Middle East can be unsettling to say the least, on the business front there seems to be a very encouraging number of projects announced, awarded or underway. Valve World has taken a look at some of the larger projects in the oil and gas sector.
Solving cavitation in globe valves
Posted by David Sear | 06 July 2016
Cavitation, as a type of erosion, is known as the most important operational problem for globe valves. Valve engineer Karan Sotoodeh looks at the causes of cavitation and suggests solutions to mitigate or avoid cavitation in manual globe valves.
How to achieve one piece workflow
Posted by David Sear | 01 July 2016
Christoph Kehrs, the Managing Director of SchuF’s production facility in Eppstein, Germany, shares his insider tips on how to produce valves in small series.
Making innovation a career
Posted by David Sear | 22 June 2016
Dr. Hans Baumann, P.E., is held in high repute by his colleagues in the control valve sector. He has worked for some of the leading manufacturers, helped develop over thirty valve lines, written well over 100 technical papers and holds more than 200 US and worldwide patents.
Dialogue can improve valve performance
Posted by David Sear | 20 June 2016
Having spent many years working with valves as a mechanical engineer, Mr Muktiadi Rahardjo has seen and resolved plenty of valve issues. In an exclusive interview with Valve World, he indicates that the solution to many problems is not necessarily one of design or technology, but rather a willingness for everyone involved to change mind-sets.
The whys and wherefores of on-site machining
Posted by Lucien Joppen | 01 January 0001
Curious about the topic of on-site machining, Valve World contacted Velan’s Jérôme Niogret for some inside information.
The design of a Filtered Containment Venting System
Posted by Gert Wijbrans | 01 January 0001
Following the Fukushima-accident a large amount of radioactive fission products were released into the environment.

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